Million Air Dallas Project Showcase: Flooring Repair Contractors Near Me
When it comes to luxury experiences, Million Air Aviation provides Dallas with an elevated ability to indulge in the finer things in life. From premier private jet services and award-winning FBO to top aircraft maintenance and luxury jet sales, they have built a reputation of exceeding expectations since 1984.
That's why, when Million Air set out to find a new resinous flooring system for their existing corporate hangars, they knew they could only entrust the best flooring repair contractors near me: T.W. Hicks, Inc.
Resinous Flooring Challenge
Million Air floor condition prior to start of project.
Like many other aviation hangars, Million Air wanted to provide their clients with a bright, clean, and professional space. Their top priorities included excellent light reflection, chemical resistance, and the slip resistance required to maintain a clean and safe environment across three corporate hangars totaling 62,800 sq. ft.
The biggest challenge with this project was their existing floor coating system, which was failing due to poor craftsmanship and would have to be removed before a new resinous hangar floor system could be installed - flooring repair contractors near me.
Resinous Flooring Solution
T.W. Hicks, Inc. flooring repair contractors near me prep Million Air’s floor.
To ensure the smoothest and most durable application possible, our team mechanically removed the existing coating system using diamond grinders to minimize damage to the concrete substrate.
Once the previous coating was entirely removed, we meticulously prepared the concrete substrate to receive the new resinous hangar floor system, which was designed to meet Million Air's unique needs.
Milion Air’s floor condition mid-project.
Due to the spider cracks on their existing hangar floors, Tnemec and T.W. Hicks, Inc. agreed that Tnemec's Series 206 flexible epoxy build coat would be the right choice to prevent the cracks from transferring through the new system. This modern three coat system consisted of an epoxy primer, flexible epoxy build coat, and a chemical-resistant polyurethane finish coat.
Glass beads were also incorporated into the finish coat to provide a smooth anti-slip surface texture with impressive light reflectivity. This unique formula also allows for easy cleaning with a scrubber or mop.
Over several weeks, we repeated this process in all three of Million Air's hangars.
Project success! Million Air new resinous floor system by T.W. Hicks, Inc.
Our process and application:
Mechanically removed the existing coating system using diamond grinders to minimize damage to the concrete substrate.
Prepared concrete substrate with Tennant scrubbers to remove dust and debris before the installation process.
Applied Tnemec's Series 237 epoxy primer
Applied Tnemec's Series 206 flexible epoxy build coat
Applied Tnemec's Series 291 chemical resistant polyurethane finish coat with a glass bead.
Safety Considerations
As a leading provider of commercial floor systems in DFW, we understand that airplane hangars have a unique set of requirements to ensure a safe and efficient environment. All of our employees must wear the correct personal protective equipment on any project. When working on an active runway, foreign object damage or FOD is also a significant safety consideration. To ensure everyone's safety, we policed FOD constantly to ensure that materials and debris did not get outside our work areas.
Million Air hangar floor condition after project completion.
Unlike traditional floor coating systems, hangar floor coatings possess the strength and durability required in a particularly rigorous airplane hangar setting. If you need help with your floor hangars, don't wait. Call the best flooring repair contractors near me at T.W. Hicks, Inc.
Million Air’s new resinous hangar floor system by T.W. Hicks, Inc.